Even with the new screws and all-thread mod, when closing the door, I noticed from the outside that the door core still flexes ever so slightly in the surround on the hinge side like IRollman’s diagram in post #23 so lubed the hinges as Tood & Mary wrote above (thanks) and the flexing looks to be eliminated.
One correction to post #33 since it looks like the ability to edit has timed out. The friction hinges are used on the top and bottom hinges.
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