Even if your warranty runs out, your original claim and this new claim for the same repair occurred in prior to the warranty expiration. They will still need to make good on that claim.
I have a similar situation with a sidewall crack that our purchasing dealer has attempted to fix twice now. On the second attempt, they cut a 4" square out of the sidewall and patched it. It is now cracking all the way around and continuing to get worse. The original crack was a single 3" long diagonal pressure crack where a screw through the baggage door was torqued down too much.
All that to say, keep at them. The warranty expiration only matters for claims made after it expires.
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Robert & Diana McNeal
2019 Montana Legacy 3791RD 20th Anniversary Edition
2014 F350 4x4 6.7L SRW
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